Dual-Station & Busbar High-Voltage Test Bench for New Energy Wire Harness

Dual-Station High-Voltage Test Bench

This advanced dual-station high-voltage test system is designed for efficient testing of new energy vehicle (NEV) wire harnesses, ensuring safety, accuracy, and compliance with industry standards.

Testing Capabilities:

• AC/DC Withstanding Voltage Test (Up to AC 5000V / DC 6000V) 
• Insulation Resistance Test (1MΩ–10GΩ) 
• Continuity & Short-Circuit Detection (μΩ-level precision) 
• NTC Thermistor Testing (Auto R-T curve matching) 
• IP67/IP69K Sealing Test (For waterproof connectors) 

Automation & Safety:

• Dual-station parallel testing (2x efficiency)
• Safety light curtains & emergency stop 
• Barcode scanning & MES integration 
• Voice-guided test results 

Aluminum Busbar High-Voltage Test Bench

Specialized for high-current busbars (CCS, battery interconnects), this system ensures low-resistance, high-reliability connections in EV battery packs & power distribution units (PDUs).

Key Features:
✔ 4-Wire Kelvin Measurement (μΩ-level precision) 
✔ High-Current Testing (1A–120A) for busbar joints 
✔ Thermal Compensation for stable resistance readings 
✔ Automated Fixture Recognition (Quick-change tooling) 

Compliance & Standards:

• Meets ISO 6722, LV214, USCAR-2
• Supports automated test reports & data logging